Tuesday, October 30, 2007

On Sunday we spent about an hour getting the rear wing mounts into place. This was nerve racking as the distance between the wing mounts needs to be exact. Once in place the fuselage gained a huge amount of rigidity.

Monday night I spent about two hours getting the baggage floor in and drilling the seat back mostly into place. Since an extension was made for the extended baggage floor, some care had to be taken to trim the forward baggage floor to make the installation look good. Of course, the whole thing will be upholstered so it will probably never be seen anyway.

Getting the seat back drilled into place along the sides was a horrible process. The passenger side was easy, but the pilot side skin had some pucker which made drilling correctly hard.

For the passenger side I just went through the front no problem. When drilling through the seat back I used the electric drill at a very slow speed trying to find the holes.

After attempting one hole on the pilot's side that was a horrible miss, I climbed inside and back drilled the top hole into the seat back. After climbing out and clecoing that hole together, the others on the top half were easy. The bottoms holes never presented a problem since the doubler still have multiple cleco points.

Fuselage ~65h ( 3h, 3h, 2h, 3h, 7h, 2h, 5h, 2h, 3h, 2h, 2h, 3h, 6h, 2h, 2h, 1.5h, 2.5h, 1h, 2h, 3h, 2h, 3h, 4h, 1h, 2h)
Wings: ~157.5h ( 1h, 1h, 0.5h, 2.5h, 4h, 1h, 1.5h, 1h, 1.5, 4.5, 1h, 1h, 2h, 4h, 1h, 3h, 1h, 2h, .5h, 1.5h, 2h, 2h, 2h, .5h, 1h, .5h, .5h, 2h,3h, 1h, 3h, 3h, 4h, 2h, 3h, 7h, 3h, 1h, 4h, 1h, 1h, 1h, 4h, 2h, 2h, 2h, 2h, 1h, 2h, 3h, 2h, 1h, 3h, 2h, 2h, 1h, 2h, 3h, 2h, 1h, 1h, 1.5, 2h, 2h, 3h, 2h, 1h, 3h, 2h, 1h, 2h, 1h, 5h, 2h, 1h, 2h, 4h, 2h )
Flaperons: ( DONE! ) 23.5 hours spent ( 3h, 1h, 1h, 1h, 1.5h, 3h, 6h, 3h, 4h, 1h )
Paint Design: 2 hours spent ( 1h, 1h )
Elevator DONE!: ~31.5 hours spent ( 3h, 1.5h, 3h, .5h, 3.5h, 2h, 4h, 1.5h, 2h, 4.5h, 1h, 6h )
Horizontal Stabilizer DONE!: ~28 hours spent, 3 pieces replaced ( 3h, 2h, 2h, 2h, .5h, 1.5h, 3.5h, 1.5h, 5, 4.5, 2h, .5h )
Rudder DONE!, minus horn : ~16 hours spent, ( ~8h, ~8h )
Total Done: ~327h

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